Analytical Modeling of Chatter Stability in Turning and Boring Operations: A Multi-Dimensional Approach

In this study, an analytical model for the stability of turning and boring processes is proposed. The proposed model is a step ahead from the previous studies as it includes the dynamics of the system in a multi-dimensional form, uses the true process geometry and models the insert nose radius in a precise manner. Simulations are conducted in order to compare the results with the traditional oriented transfer function stability model, and to show the effects of the insert nose radius on the stability limit. It is shown that very high errors in stability, which limit predictions can be caused when the true process geometry is not considered in the calculations. The proposed stability model predictions are compared with experimental results and an acceptable agreement is observed.