Surface and interface morphology of CoSi2 films formed by multilayer solid-state reaction

CoSi2 is a promising material for self-aligned silicide (salicide) applications in sub-0.25 μm complementary metal–oxide–semiconductor (CMOS) technology. In conventional salicide technology, silicides are formed by a solid-state reaction (SSR) after source/drain formation. With the continued scaling down of junction depths, surface and interface roughness of silicides is a growing concern. In this work, a comparative study has been made to investigate the morphology and thermal stability of CoSi2 formed by SSR of different structures, i.e. Co/Si, TiN/Co/Si, Ti/Co/Si, Co/Ti/Si and Ti/Co/Ti/Si. Atomic force microscopy and other techniques were used to characterize the morphology and thermal stability. Compared with the Co/Si reaction, TiN or Ti capping reduces the roughness and improves the thermal stability. The reaction with a Ti interfacial layer shows epitaxial growth of CoSi2 on Si (100). The morphology and thermal stability of epitaxial CoSi2 were significantly improved. The epitaxial CoSi2 may be useful for contact in deep submicrometer CMOS devices.