High-power density miniscale power generation and energy harvesting systems

This paper reports design, analysis, evaluations and characterization of miniscale self-sustained power generation systems. Our ultimate objective is to guarantee highly-efficient mechanical-to-electrical energy conversion, ensure premier wind- or hydro-energy harvesting capabilities, enable electric machinery and power electronics solutions, stabilize output voltage, etc. By performing the advanced scalable power generation system design, we enable miniscale energy sources and energy harvesting technologies. The proposed systems integrate: (1) turbine which rotates a radial- or axial-topology permanent-magnet synchronous generator at variable angular velocity depending on flow rate, speed and load, and, (2) power electronic module with controllable rectifier, soft-switching converter and energy storage stages. These scalable energy systems can be utilized as miniscale auxiliary and self-sustained power units in various applications, such as, aerospace, automotive, biotechnology, biomedical, and marine. The proposed systems uniquely suit various submersible and harsh environment applications. Due to operation in dynamic rapidly-changing envelopes (variable speed, load changes, etc.), sound solutions are researched, proposed and verified. We focus on enabling system organizations utilizing advanced developments for various components, such as generators, converters, and energy storage. Basic, applied and experimental findings are reported. The prototypes of integrated power generation systems were tested, characterized and evaluated. It is documented that high-power density, high efficiency, robustness and other enabling capabilities are achieved. The results and solutions are scalable from micro (∼100 μW) to medium (∼100 kW) and heavy-duty (sub-megawatt) auxiliary and power systems.