Vibration failure in admission pipe of a steam turbine due to flow instability

High vibrations in admission piping of a steam turbine were analyzed. Vibration failure was detected after piping modification as part of upgrading a 300 MW power turbine plant searching for 10% power increment. However, after 1 year operation a vibration malfunction was detected in control valve and fittings of income piping with risk of cracking for maximum output. A study of computational fluid dynamics (CFD) revealed large steam flow instabilities produced by recirculation and high velocity exceeding a critical point. Measurements of natural frequency piping system with the turbine stall and subsequent measurements of frequency and vibration analysis during turbine operation indicated that recirculating flow plays a main role in the vibration problem by resonance. The paper discusses CFD results obtained with a proposed pipe configuration that reduces turbulence effects. Combined pressure slide and diameter increment in piping lead to reduced vibration turbine operation.