Numerical modelling of plasticity-induced crack closure for interfacial cracks in bi-material specimens

This paper reports the results of a fairly detailed finite element study which modelled the plasticity-induced crack closure (PICC) behaviour of interfacial cracks in various bi-material specimens. In particular, the fatigue crack-opening stress (Sop) level and the crack-tip deformation fields (Modes I and II) have been assessed for a number of different material combinations, chosen so as to throw some light on the effects of modulus of rigidity and strength level of the alloy on PICC. The material combinations included specimens based on aluminium alloy steel, medium strength–high strength steel, and aluminium or steel specimens coated with a rigid ceramic. Results obtained indicate that stabilised values of closure, Sop, can be interpreted as supporting the hypothesis that it is the elastic constraint on, and deformability of, the plastic zone surrounding a crack that are the major contributors to PICC, rather than any permanent ‘stretch’ associated with crack growth. Positive Mode II slip of the upper crack face over the lower face (i.e. the upper surface moving over the lower surface towards the crack-tip) can elevate Sop level, while a negative slip (i.e. the upper surface moving over the lower surface away from the crack-tip) causes a reduction in its value.