Strategies in electro-chemical machining of tungsten for divertor application

For future application in a fusion power system a modular structured He cooled divertor concept is investigated under the framework of EFDA which is based on the use of pure W or W alloys for the thermally highly loaded parts. Due to the underlying physico-chemical principles electro-chemical machining (ECM) is the only shaping process which will not introduce microstructural defects, e.g. microcracks into work pieces as known by example from electro-discharge machining (EDM). However, ECM processes have no industrial application in W machining up to yet due to passivation effects using standard electrolytes known from steel working. Therefore, a systematical electrochemical development program was launched, and the electrochemical behavior of W was examined and passivation effects could be eliminated, successfully. The electrochemical shaping processes can be divided into two main categories. The first one is M-ECM, which represents the lithographic route based on structured anode masks, and the other is C-ECM, working with a negatively structured cathode as tool which is copied by electro-chemical dissolution. Both ECM branches are discussed on base of first machined structured parts, showing their process depending advantages and potential enhancements are revealed by applying pulsed currents instead of DC dissolution technique.