Hydraulic analysis of the Wendelstein 7-X cooling loops

Actively water cooled in vessel components (IVC) are required for the long pulse operation of the stellarator Wendelstein 7-X (W7-X). In total, the cooling pipes have a length of about 4.5 km, supplying the coolant via 304 cooling circuits for the IVC. Within each cooling loop, the IVC are organized mostly in parallel. A homogeneous flow through all branches or at least the minimum specified flow in all of the branches of a circuit is crucial for the IVC to withstand the loading conditions. A detailed hydraulic simulation model of the W7-X cooling loops was built with the commercial code Flowmaster, which is a 1-D computational fluid dynamics software. In order to handle the huge amount of pipe-work data that had to be modelled, a pre- and post-processing macro was developed to transfer the 3D Catia V5 CAD model to the 1-D piping model. Within this model, the hydraulic characteristics of different types of first wall components were simulated, and compared with their pressure drop measurements. As a result of this work, the need for optimization of some cooling loops has been identified and feasible modified solutions were selected.