Batch and continuous precipitation of scorodite from dilute industrial solutions

Enriched arsenic precipitates were obtained from dilute industrial As(III) solutions (1.1–0.1 g As/L) at 95 °C in batch and continuous reactor operations. A complete and fast oxidation of As(III) was obtained at room temperature with 20% excess of hydrogen peroxide. Arsenic removal varied from 80.5 to 94.6% and increased with the total surface area (SSA) of the seed. SSA higher than 270 m2/g was required to promote an arsenic removal of approximately 85%. Recycling of solids was necessary to achieve high yields of arsenic removal in continuous operation. Approximately 75 to 85% As was removed in 1 h of residence time in the MSMPRR (Mixed Suspension Mixed Product Removal with Solids Recycle) reactor; the rate of crystal growth was calculated as 10− 12 m/s. Arsenic removal was not favored by the excess of iron in the solution. TCLP (Toxicity Characterization Leaching Procedure) testing indicated that ageing plays an important role in the leachability of scorodite, which decreased from 13.6 mg As/L to 0.1 mg As/L after 8 h in a batch reactor. The decrease in As leachability was related to the decrease in the SSA (14 m2/g to 0.9 m2/g after 62 h in the MSMPRR) as a combination of crystal growth (1.6 μm to 5.3 μm) and densification. Scorodite was the only arsenic phase identified by X-ray diffraction and micro-Raman analyses of the precipitates.