Direct numerical simulation of bubble dynamics in subcooled and near-saturated convective nucleate boiling

With the long-term objective of Critical Heat Flux (CHF) prediction, bubble dynamics in convective nucleate boiling flows has been studied using a Direct Numerical Simulation (DNS). A sharp-interface phase change model which was originally developed for pool boiling flows is extended to convective boiling flows. For physical scales smaller than the smallest flow scales (smaller than the grid size), a micro-scale model was used. After a grid dependency study and a parametric study for the contact angle, four cases of simulation were carried out with different wall superheat and degree of subcooling. The flow structures around the growing bubble were investigated together with the accompanying physics. The relation between the heat flux evolution and the bubble growth was studied, along with investigations of bubble diameter and bubble base diameter evolutions across the four cases. As a validation, the evolutions of bubble diameter and bubble base diameter were compared to experimental observations. The bubble departure period and the bubble shapes show good agreement between the experiment and the simulation, although the Reynolds number of the simulation cases is relatively low.