Investigating the Treatment of Oil and Gas Produced Water Using a Spray Dryer on a Bench Scale

The current work investigates the performance of a single-stage, bench-scale system using a spray dryer to treat produced water. The produced water is generated in three large reservoirs of Ahvaz, Maroon, and Mansouri fields, which have different compositions but the same high total dissolved solids (TDS) and total organic carbon (TOC). The results of this study indicate that the newly developed bench scale rig is able to reduce the amount of TDS in the water produced in Ahvaz, Maroon, and Mansouri reservoirs to 98.78, 98.65, and 98.90, and TOC decreases the three types of the produced water to zero. Investigating the effect of independent parameters on the performance of this system using response surface methodology shows that the most effective parameters affecting the efficiency of the produced water treatment system are the entering carrier gas temperature (TGIT), the flow rate of the produced water (QL), the carrier gas flow rate entering the spray dryer (QG), and the atomizer pore size (d). Additionally, the optimal conditions are obtained as follows: TGIT = 113.7 °C, QL = 20.8 cc/min, QG = 59.9 m3/hr., and d = 0.03 mm.