Numerical Study of the Mixing Process during Hydrogen Blending in Natural Gas Pipelines

An uneven mixing of hydrogen-blended natural gas will lead to hydrogen embrittlement in distribution pipelines, thereby affecting the quality of terminal gas, and thus highlighting the importance of ensuring the uniformity of hydrogen and natural gas mixing. In this study, FLUENT software was used to simulate three different hydrogen filling modes, namely, T-tube, bending-tube, and static mixer, and the mechanisms underlying the mixing of hydrogen and natural gas under different filling modes were analyzed. In addition, we assessed the influences of gas velocity, hydrogen blending ratio, and mixer length and blade angle on the mixing effects of a static mixer. The results revealed that among the three mixing methods assessed, the static mixer has the best overall mixing effect. Increasing gas velocity was found to have no significant effect on the mixing of hydrogen and natural gas. With an increase of hydrogen blending ratio, the mixing uniformity of hydrogen and natural gas increased from 99.49% to 99.95%, whereas there was an increase from 84.12% to 99.05% when the length of static mixer was increased, and an increase from 59.53% to 99.78% in response to an increase in blade angle. Our findings in this study can provide a methodological reference for increasing the mixing uniformity of hydrogen and natural gas in hydrogen-blended natural gas pipeline networks, and thereby contribute to the safe and rapid development of the hydrogen energy industry.