Effect of breathing-hole size on the electrochemical species in a free-breathing cathode of a DMFC

A three-dimensional numerical model is developed to study the electrochemical species characteristics in a free-breathing cathode of a direct methanol fuel cell (DMFC). A perforated current collector is attached to the porous cathode that breathes the fresh air through an array of orifices. The radius of the orifice is varied to examine its effect on the electrochemical performance. Gas flow in the porous cathode is governed by the Darcy equation with constant porosity and permeability. The multi-species diffusive transports in the porous cathode are described using the Stefan–Maxwell equation. Electrochemical reaction on the surfaces of the porous matrices is depicted via the Butler–Volmer equation. The charge transports in the porous matrices are dealt with by Ohmʹs law. The coupled equations are solved by a finite-element-based CFD technique. Detailed distributions of electrochemical species characteristics such as flow velocities, species mass fractions, species fluxes, and current densities are presented. The optimal breathing-hole radius is derived from the current drawn out of the porous cathode under a fixed overpotential.