Scale-up of lithium rechargeable batteries

Small-size lithium rechargeable cells in an envelope format were reported at the 20th International Power Sources Symposium [1,2]. This design offers the possibility of making cells using much lighter packing than cells with metal cans. The prismatic format allows good packing in rectangular boxes. Hence they offer the potential for high gravimetric and volumetric energy densities. The cells have now been developed to a size sufficient to form components of a large battery, built to power Army man-portable equipment. Lithium-ion cells have been manufactured using lithium cobalt oxide cathodes and other cathode materials are under investigation. Individual cells up to the 3 A h size have been successfully cycled, with further development possible. A 24 V battery has been constructed and its performance and prospects are described.