Enhanced performance of VRLA batteries with a novel spirally-wound electrode design

A spirally-wound electrode has been designed, constructed and applied to VRLA cells. Because of its unique construction: high strength, light-weight lead-coated glass fibre mesh as the grid, comparatively thin plates and sufficient internal compression, this new design provides significant advantages over the conventional prismatic type of VRLA battery. The total weight of grids and top lead used in a battery can be reduced by 40% compared with conventional cast grids. There was no positive active-material softening and expansion until after over 300 deep cycles. Substantial improvement in sustaining the cycleability has been achieved. This technique also provides a convenient process for manufacturing a spirally-wound VRLA battery in a simple and cost competitive way.