Development of clean technology in alcohol fermentation industry

A zero-discharge system for the alcohol fermentation industry was developed by recycling distillery waste (stillage). Stillage was able to be recycled as cooking water for the next fermentation after treating it with appropriate separation processes. Ultrafiltration with a ceramic membrane played a key role in the separation processes. When the permeate from the ultrafiltration of stillage was recycled to the cooking step, the total fermentation time was prolonged from 60 to 70–80 h, but the average ethanol production yield (8.8%) was similar to that in the conventional process (9.0%). In contrast, direct recycle of stillage without membrane filtration showed negative effects on both fermentation time and alcohol yield as recycling was repeated. This new process was confirmed to have stable operation over eight recycles. This new clean technology for the ethanol production industry makes it possible to eliminate the stillage treatment steps using the conventional biological treatment processes such as anaerobic digestion and activated sludge steps currently being operated in industry.