Laboratory study of electro-coagulation–flotation for water treatment

An electro-coagulation–flotation process has been developed for water treatment. This involved an electrolytic reactor with aluminium electrodes and a separation/flotation tank. The water to be treated passed through the reactor and was subjected to coagulation/flotation, by Al(III) ions dissolved from the electrodes, the resulting flocs floating after being captured by hydrogen gas bubbles generated at cathode surfaces. Apparent current efficiencies for Al dissolution as aqueous Al(III) species at pH 6.5 and 7.8 were greater than unity. This was due to additional reactions occurring in parallel with Al dissolution: oxygen reduction at anodes and cathodes, and hydrogen evolution at cathodes, resulting in net (i.e. oxidation+reduction) currents at both anodes and cathodes. The specific electrical energy consumption of the reactor for drinking water treatment was as low as 20 kWh (kg Al)−1 for current densities of 10–20 A m−2. The water treatment performance of the electrocoagulation process was found to be superior to that of conventional coagulation with aluminium sulphate for treating a model-coloured water, with 20% more dissolved organic carbon (DOC) being removed for the same Al(III) dose. However, for a lowland surface water sample, the two processes achieved a similar performance for DOC and UV-absorbance removal. In addition, an up-flow electrocoagulator configuration performed better than a horizontal flow configuration, with both bipolar and monopolar electrodes.