Laboratory stabilization/solidification of surrogate and actual mixed-waste sludge in glass and grout

Grout and glass formulations were developed for the stabilization of highly radioactive tank sludges. These formulations were tested in the laboratory with a surrogate and with a sample of an actual mixed waste tank sludge. The grout formulation was tested at wet-sludge loadings of 50–60 wt%, giving a volume increase of about 40–50 vol%. Dried sludge was vitrified into glass at waste oxide loadings of 40–50 wt%, giving a volume decrease of about 50–60 vol%. The Resource Conservation and Recovery Act (RCRA) metals included in surrogate testing were Ag, Ba, Cd, Cr, Ni, Pb, Se, Tl and Hg. Since vitrification would volatilize, not stabilize mercury, it was not included in the surrogates vitrified. The actual sludge sample was only characteristically hazardous for mercury by the toxic characteristic leaching procedure (TCLP) but exceeded the Universal Treatment Standard (UTS) limit for chromium. The grout and glass formulations stabilized these RCRA metals within UTS limits. In addition, a grout leachability index of about 9–10 was measured for both 85Sr and 137Cs, meeting the recommended requirement of >6. The glass leachability index was estimated to be >18 for cold cesium and strontium.