Effect of low ORP in anoxic sludge zone on excess sludge production in oxic-settling-anoxic activated sludge process

This paper studied the effect of oxidation–reduction potential (ORP) in the anoxic sludge zone on the excess sludge production in the oxic-settling-anoxic process (OSA process), a modified activated sludge process. Two pilot-scale activated sludge systems were employed in this study: (1) an OSA process that was modified from a conventional activated sludge process by inserting a sludge holding tank or namely the "anoxic" tank in the sludge return line; and (2) a conventional process used as the reference system. Each was composed of a membrane bioreactor to serve the aeration tank and solid/liquid separator. Both systems were operated with synthetic wastewater for 9 months. During the operation, the OSA system was operated with different ORP levels (+100 to -250 mV) in its anoxic tank. It has been confirmed that the OSA system produced much less excess sludge than the reference system. A lower ORP level than +100 mV in the anoxic tank is in favor of the excess sludge reduction. When the ORP level decreased from +100 to -250 mV the sludge reduction efficiency was increased from 23% to 58%. It has also been found that the OSA system performed better than the reference system with respect to the chemical oxygen demand removal efficiency and sludge settleability. The OSA process may present a potential low-cost solution to the excess sludge problem in an activated sludge process because addition of a sludge holding tank is only needed.