Long-term installations of the DC-potential drop method in four nuclear power plants and the accuracies thereby obtained for monitoring of crack initiation and crack growth Original Research Article

After a total monitored operational timescale of almost five years on long-term installations, both in the laboratory and in four nuclear power plants, evidence can be put forward that the DC-potential drop method is now, at its current stage of development, suitable for inspecting and monitoring material regions such as, e.g. weld seams in pipework, for crack initiation and crack growth at power plant temperatures. This function can be performed with reliability and high sensitivity. The inspection and monitoring of cracks on the internal surface of the pipework can also be carried out from the external surface. The studies have shown that the method is basically able to monitor the growth of cracks found at discontinuous intervals using permanently installed potential probes, i.e. from plant inspection to plant inspection, while a transition to continuous monitoring is possible at any time. Thus a measure of redundancy can be provided for conventional ultrasonic and radiographic inspection, in particular for difficult to check austenitic weld seams. The method can also be seen as an alternative to the conventional techniques. When necessary, the cracks found can be measured more accurately than was previously possible with conventional ultrasonic and radiographic inspections. The total exposure to radiation can be reduced in comparison to other methods of inspection.