Early learning centre [lean manufacturing]

Before introducing lean manufacturing methodologies into the production floor of the Vauxhall plant at Ellesmere Port, all its staff were required to go through a day-long, hands-on experience with its specially built Simulated Working Environment (SWE), manufacturing wooden cars in what is a cross between a high-tech training center and a giant adult playground. The exercise aims to explain lean manufacturing techniques in both an informative and entertaining way through production line working, team meetings and brainstorming sessions. To spice up the experience, there is an added element of competition as teams vie to be the one that leads the way to meet the five stated goals of safety, people, quality, responsiveness and cost.