Class D amplifier for a power piezoelectric load

We present a high efficiency inverter (>90%) that can drive an acoustic cavitation reactor with a 2 kW power between 10 and 100 kHz. This reactor is composed of numerous piezoelectric transducers and is particularly used to accelerate various industrial chemical reactions and destroy a variety of organic contaminants in water. The class-D amplifier or inverter is composed of power MOSFETs, type IRFP460, in a full bridge configuration driven by IR2110 circuits in bootstrap mode. The specific nature of the problem comes from the fact that, at frequencies slightly different from a resonant frequency frn, the load is mostly capacitive. The insertion of an appropriate low-pass filter in front of the load allowed an efficient solution to the problem due to the load being capacitive for harmonics. The realized system can provide nearly 2 kW to this type of piezoelectric load, with an efficiency of more than 95%.