A Model Dipole for FAIR SIS300: 3D Design of the Mechanical Structure

The FAIR facility, under development at GSI, includes the synchrotron SIS300 (300 Tm rigidity). In order to reach the required high intensities of proton and heavy ion beams, the bending dipole magnets have to be pulsed from the injection magnetic field of 1.5 T up to 4.5 T maximum field at the rate of 1 T/s. These 7.8 m long magnets have cos-theta shaped coils with a 100 mm bore with the particular characteristic to be geometrically curved (the sagitta is 114 mm). The 2D mechanical cross section has been designed in detail: it consists of 3 mm thick laminated stainless steel collars, assembled through keys, and 1 mm thick iron yoke laminations, assembled through large stainless steel C-shaped clamps. This paper analyses some aspects that are intrinsically 3-dimensional: the mechanical behavior of the ends, the effect of the longitudinal pre-stress, the design of the external flange and outer shell.