High resolution aerosol jet printing of D- band printed transmission lines on flexible LCP substrate

In this paper, aerosol jet printing technology is assessed for D-band RF applications for the first time. It describes the fabrication process, the technology assessment and the characterization of coplanar waveguides (CPW) lines and CPW to microstrip transitions on liquid crystal polymer (LCP) in the D band using silver nanoparticle aerosol jet printing process. Feature sizes with a resolution of 10 μm, which is the finest resolution among all of the digital printing technologies, were realized successfully. The conductivity of the sintered silver structures was half to that of bulk silver after sintering at temperatures up to 200 °C. Printed transmission lines demonstrated losses of 0.35 dB/mm at 110 GHz and 0.51 dB/mm at 170 GHz that are less than that of the insertion loss of the inkjet printing lines by an order of magnitude.