Testing nacelles of wind turbines with a hardware in the loop test bench

Testing of wind energy converters (WEC) at ground level in contrast to an in-field setup has increased in the last years. As it is an approach which is fundamentally different to in field-testing, it requires significant modifications of the measurement environment and the layout of the sensor system. To increase the reliability of WECs, a detailed investigation of the status of various electrical and mechanical values is necessary because good condition monitoring guarantees a well-controlled state of the turbine in the desired point of operation. This leads to an appropriate maintenance strategy that enhances the lifetime of the WEC. Crucial physical values can be identified easier at ground level testing than with an in-field setup. This article addresses the realization of Hardware in the Loop (HIL) concepts on signal and power level for the use in WEC nacelle testing. Moreover, the functionality of the 1 MW demonstrator test bench operating in HIL mode with a DUT controlled by the original nacelle controller is shown.