Investigation of arcing effects during contact blow open process

A theoretical model has been developed to simulate the blow open process considering contact constriction force, contact spring force, and plasma pressure. Meanwhile, monochromatic high speed imaging technique has been used to characterize arc behavior, contact vapor distribution and determine contact blow open gaps. Modeling results are in good agreement with test results. The results show that plasma pressure has a significant effect at the initial arcing stage of a blow open process, but it decreases rapidly due to the increase of arc gap and the gas pressure equilibrium around moving contacts. The plasma pressure and the contact spring force (or applied magnetic force) basically determine the arcing time during the blow open process. However, contacts can be held open by plasma pressure till current zero if piston type arc chamber is employed. Higher contact spring force results in shorter arcing time, higher arcing current and more likely leads to contact weld. Due to the fact of arc pressure decreasing rapidly during the blow open process, the blow open contact gap is less than 2.5 mm for all the contactors tested at the blow open current level. The results indicate that larger allowed arc gap does not necessarily reduce contact weld possibility, since other factors such as arc motion and heat conduction through contacts also have strong influence on contact weld.