Analysis and implementation of a new soft switching DC/DC PWM converter

This study presents a new DC/DC converter with series-connected transformers to achieve zero voltage switching (ZVS) for power switches, less transformer secondary winding and partial ripple current cancellation. Two three-level circuits using the same active switches are operated with interleaved half switching cycle. The voltage stress of all switches is clamped at V_in/2. The transformers secondary windings are connected in series to balance the primary side currents. The current-doubler rectifier is adopted on the output side. Thus, the output inductor ripple currents can be partially cancelled each other and the resultant ripple current at the output capacitor is reduced compared with the output ripple current of the centre-tapped rectifier topology. Based on the resonant behaviour by the output capacitance of active switches and the leakage inductance (or external inductance), all power switches are turned on at ZVS. Laboratory experiments with a 1 kW prototype, verifying the effectiveness of the proposed converter, are described.