Correct Prediction of the Vibration Behavior of a High Power Ultrasonic Transducer by FEM Simulation

This paper presents a study on three types of finite element analyses of high power ultrasonic transducer by using the finite element commercial software called ANSYS. The transducer geometry was treated as a 2D axi-symmetric model, 3D quart and full 3D model. For all of the simulations the modeled transducer was used in modal analysis and harmonic solutions to understand its mechanical behavior and its natural frequency. A comparison was made between each type of modeling and experimental results. This comparison allows the parameters of FEM models to be iteratively adjusted and optimized and also leads to selection of the best modeling type. The achieved FEM results exhibited a remarkably high predictive potential of ANSYS in modeling and simulation and allowed control on the design and on the vibration behavior of the high power ultrasonic transducer.