Technology development for react and wind common coil magnets

High field common coil magnets using brittle high temperature superconductors (HTS) or Nb₃Sn cables provide new challenges with respect to the design and manufacturing of coils. We are developing the scaleable techniques that can be used in the production of common coil or other magnets with similar designs. By utilizing a cost-effective rapid turnaround short coil program, it is possible to quickly develop and test the new conductors and learn the design and manufacturing concepts needed for them. The flexible nature of a rapid turnaround program required the development of a standard coil cassette for different size cable, allowing coils to be used as building blocks for testing in different magnet configurations. Careful attention is given to the design of the coil structure: The inner bobbin the wire is wound on, the coil winding process, insulation integrity, epoxy vacuum impregnation, and final assembly into a test magnet. This paper will discuss the manufacturing techniques and design rules learned from the rapid turnaround program, and test results to date