Simultaneous Optimization of Design Tolerance and Total Cost for a Piston and Cylinder Assembly

Rapid changes in the market place have led designers and manufacturers to continuously develop new products to satisfy the demands of more exigent customers. Therefore, to be competitive, designers and manufacturers have to perform those steps accurately to ensure final Product quality and manufacturing cost. So Product quality and manufacturing cost have a significant impact on Tolerance. A more scientific approach is often desirable for better performance to overcome this Tolerance problem. In this paper, Design and machining tolerances have been allocated based on optimum total machining cost. New global nonlinear optimization techniques called Pattern Search algorithm and Genetic algorithm have been implemented to find the optimal tolerance allocation and total cost. Finally with respect to total cost both the methods have been compared.