An intelligent signal feature pattern recognition architecture for condition monitoring of automatic machining processes

Metal cutting operations constitute a large percentage of the manufacturing activity. One of the most important objectives of metal cutting research is to develop techniques that enable optimal utilization of machine tools, improved production efficiency, high machining accuracy and reduced machine downtime and tooling costs. Machining process condition monitoring is certainly the important monitoring requirement of unintended machining operations. A multipurpose intelligent tool condition monitoring technique for metal cutting process will be introduced in this paper. The knowledge based intelligent pattern recognition algorithm is mainly composed of a fuzzy feature filter and algebraic neurofuzzy networks. It can carry out the fusion of multi-sensor information to enable the proposed intelligent architecture to recognize the tool condition successfully. The algorithm has strong learning and noise suppression ability.