Title :
A two-stage heuristic method for vulcanization production scheduling
Author :
Yu, Shengping ; Yang, Diancai ; Wang, Xiuying ; Zhu, Kehui ; Zheng, Binglin
Author_Institution :
Minist. of Educ. & Res. Center of Autom., Northeastern Univ., Shenyang, China
Abstract :
There are more product specifications, great production and much equipment over the whole process of rubber tire vulcanization. Aiming at rubber tire vulcanization production scheduling single-process, parallel machines scheduling problem with special process constraint, a two-stage scheduling strategy of vulcanization production, the load distribution of equipment and operation plans sequencing, is proposed. Equipment load distribution model of vulcanization machine based on 0-1 integer programming is built and improved maximum elimination algorithm is proposed. Operative plan sorting model based on 0-1 integer programming is built and an optimal algorithm based on minimum delay time is proposed. The algorithm was tested by online data. Results show that the two-stage scheduling method can quickly workout the optimal scheduling planning of vulcanization, reduce the production cost, and improve productivity. The method will lay the firm groundwork for application to production process in the future.
Keywords :
cost reduction; delays; integer programming; production planning; productivity; single machine scheduling; tyres; vulcanisation; 0-1 integer programming; equipment load distribution model; maximum elimination algorithm; operation plan sequencing; operative plan sorting model; optimal vulcanization scheduling planning; parallel machines scheduling problem; rubber tire vulcanization process; two-stage heuristic method; vulcanization production scheduling; Job shop scheduling; Linear programming; Load modeling; Optimal scheduling; Rubber; Tires; Load distribution; Maximum elimination algorithm; Scheduling; Vulcanization;
Conference_Titel :
Control and Decision Conference (CCDC), 2011 Chinese
Conference_Location :
Mianyang
Print_ISBN :
978-1-4244-8737-0
DOI :
10.1109/CCDC.2011.5968846