Characterising rotors for brushless doubly-fed machines (BDFM)

The brushless doubly fed machine (BDFM) is a robust alternative to the doubly fed induction generator (DFIG) which is widely used in wind turbines but suffers from failures associated with its brushes and slip rings. The rotor plays an important part in a BDFM, coupling the two stator fields. To date, the nested loop has been almost exclusively used in modern BDFMs, but this approach is not ideally suited to large machines in which a form wound rotor is likely to be preferable from a manufacturing point of view. This paper gives a comparative study of two rotor windings. The performance of the rotors has been predicted from theory for a frame size 160 BDFM. Actual rotors have been built, using identical rotor laminations, and tested, giving results which accord well with predictions. The results give insight into the design issues of rotors both from electrical and manufacturing viewpoints.