Cost-effective low-loss flexible optical engine with microlens-imprinted film for high-speed on-board optical interconnection

There is a strong demand for optical interconnection technology to overcome bandwidth bottlenecks in high-end server systems. The interconnection speed in present systems is approaching 10 Gb/s, and higher-speed interconnections over 25 Gb/s are being discussed. To achieve such optical interconnections in commercial production, it is necessary to develop lower-cost and higher-speed optical transceiver modules. We propose a flexible printed circuit optical engine (FPC-OE) with a microlens-imprinted film and a polymer waveguide to achieve low-cost and high-speed operation. The microlens-imprinted film can be produced at low cost by using nanoimprint technology and can drastically reduce the optical loss of the FPC-OE with polymer waveguide. We successfully demonstrated error-free operation at 25 Gb/s with the fabricated optical transceiver that contains an FPC-OE, microlens-imprinted film, and a polymer waveguide.