Training simulators-quantification of benefits and lessons learnt: a user´s perspective

BP Chemicals has installed training simulators at four of its five major European locations. Three of these simulators were bought initially to train operators prior to commissioning and start up of major new plants. The other two were bought for general site training particularly where reinstrumentation is a significant feature. The total investment in these systems is significant and not surprisingly needed a thorough justification before funds were released. The primary justification for the simulators has been productivity. Improved operational safety also featured strongly, but productivity provided the quantifiable benefits. Other benefits identified are: licence to operate safely, plant design/operability, operator validation of training and publicity. Lessons learnt during the building, installing and using of the training simulators are also discussed