A total productive maintenance implementation in a manufacturing company operating in insulation sector in Turkey

Author

Baysal, Mehmet Emin ; Sumbul, Mehmet Onur ; Ekicioglu, Erdem

Author_Institution

Ind. Eng. Dept., Selcuk Univ., Konya, Turkey

fYear

2015

fDate

27-29 May 2015

Firstpage

1

Lastpage

7

Abstract

In this study, to calculate Overall Resource Effectiveness (ORE), planned downtime, facility downtime, setup and adjustments, material shortages, manpower absence, operator performance losses are found out after observing 4 expanded polystyrene (EPS) machines for 23 days, in 3 shifts a day. In the light of this data readiness, facility availability, mold changeover efficiency, material availability, manpower availability, performance efficiency, quality rate values are found and ORE values for each machine are calculated. Results showed an undeniable need to implement TPM, and suggestions followed.

Keywords

machine tools; maintenance engineering; polymers; production facilities; quality management; resource allocation; ORE values; TPM; Turkey; data readiness; expanded polystyrene machines; facility availability; facility downtime; insulation sector; manpower absence; manpower availability; manufacturing company; material availability; material shortages; mold changeover efficiency; operator performance losses; overall resource effectiveness; performance efficiency; planned downtime; quality rate values; time 23 day; total productive maintenance implementation; Companies; Insulation; Maintenance engineering; Manufacturing; Productivity; Raw materials; overall equipment effectiveness; overall resource effectiveness; total productive maintenance;

fLanguage

English

Publisher

ieee

Conference_Titel

Modeling, Simulation, and Applied Optimization (ICMSAO), 2015 6th International Conference on

Conference_Location

Istanbul

Type

conf

DOI

10.1109/ICMSAO.2015.7152205

Filename

7152205