Title :
A total productive maintenance implementation in a manufacturing company operating in insulation sector in Turkey
Author :
Baysal, Mehmet Emin ; Sumbul, Mehmet Onur ; Ekicioglu, Erdem
Author_Institution :
Ind. Eng. Dept., Selcuk Univ., Konya, Turkey
Abstract :
In this study, to calculate Overall Resource Effectiveness (ORE), planned downtime, facility downtime, setup and adjustments, material shortages, manpower absence, operator performance losses are found out after observing 4 expanded polystyrene (EPS) machines for 23 days, in 3 shifts a day. In the light of this data readiness, facility availability, mold changeover efficiency, material availability, manpower availability, performance efficiency, quality rate values are found and ORE values for each machine are calculated. Results showed an undeniable need to implement TPM, and suggestions followed.
Keywords :
machine tools; maintenance engineering; polymers; production facilities; quality management; resource allocation; ORE values; TPM; Turkey; data readiness; expanded polystyrene machines; facility availability; facility downtime; insulation sector; manpower absence; manpower availability; manufacturing company; material availability; material shortages; mold changeover efficiency; operator performance losses; overall resource effectiveness; performance efficiency; planned downtime; quality rate values; time 23 day; total productive maintenance implementation; Companies; Insulation; Maintenance engineering; Manufacturing; Productivity; Raw materials; overall equipment effectiveness; overall resource effectiveness; total productive maintenance;
Conference_Titel :
Modeling, Simulation, and Applied Optimization (ICMSAO), 2015 6th International Conference on
Conference_Location :
Istanbul
DOI :
10.1109/ICMSAO.2015.7152205
