Acoustic displacement sensor for harsh environment: Application to SFR core support plate monitoring

The need for instrumentation able to monitor internal parameters inside reactor vessels during plant operation is getting stronger. Internal mechanical structures important for safety are concerned: for example core support plate, fuel assemblies or primary pumps. Because of very harsh environmental conditions (high temperature, pressure and radiation) and maintenance requirements, sensors are generally located on the outer shell of the vessel with, for example, strain gages, accelerometers, eddy current or US sensors. Then, some complex signal processing calculations must be performed to address internal structure behavior or health analysis but with bias effects (transfer path analysis method for example). This study will show an original displacement sensor based on an acoustic wave guide that can measure small displacement of mechanical structures inside reactor vessels. The application selected in this case is the monitoring of the core support plate for a sodium fast reactor (SFR). The wave guide - a thin tube sealed with pressurized argon gas inside - is installed inside the liquid sodium vessel (temperature between 400°C to 550°C). One extremity is connected to the mechanical structure for control. It includes two acoustic reflectors; such reflectors are dedicated to a calibration procedure to estimate the acoustic wave velocity whatever the temperature profile along the wave guide (velocity is temperature dependent). The opposite extremity of the wave guide is located outside the vessel and includes an emission/reception acoustic transducer. Using acoustic pulse reflectometry method, a plane wave pressure signal propagates inside the tube and reflects from the extremity and acoustic reflectors. The pulse-echo signals are recorded and processed in the frequency domain. Signal processing is performed to estimate the time of flight of pulse reflections patterns along the acoustic path. Then, monitored structure displacement - i.e. movement of - he tube extremity - is estimated. Influence of external parameters such as temperature, pressure, tube and reflectors geometry, and background noise is discussed. Impinging pulse wave form and signal processing techniques are also studied. Both numerical and experimental studies have been investigated. Experimental mock-up has been tested in laboratory. It demonstrates the feasibility of such sensor to measure over a large displacement range - about 30-40 mm - with good accuracy - about 1% of the range. It also demonstrates the robust characteristics of such sensor for nuclear power plant application.