Welding inverter for optimal arc characteristics is laterally more sensitive to input materials

Continuous evolution in process and in equipment in arc welding improves compatibility in energy domain. It helps optimize resources such as energy, materials, labor etc, and yield desired productivity and improved quality engineering goals. Modern inverter technology provides multitude of benefits virtually to each entity associated with the process. Efficiency, settling time of output variables and compactness and light weight are major pre-requisites of arc welding equipment. They are all achieved if switching frequency of inverter is kept high. Generally, higher switching frequency is achieved through soft switching. This paper elaborates that input-material-sensitive hard-switched topology is functionally superior to soft-switched topologies and generate superior design for manufacturability issues. It achieves power density ideal for welding power range.