High-speed stamping equipment status monitoring system design

Introduction of a design processes and methods of high-speed stamping equipment status monitoring and controlling system in steel ball production. The using of self-developed shock force sensor to detect the steel ball size whether meet the requirements, stamping equipment running status whether is normal; the using of innovative design eddy current flaw detection sensor which is used on-line to detect defects of the steel ball materials , to effectively control the quality of the steel ball; the using of special signal processing modules and embedded computer systems to achieve real-time sensor signal acquisition and processing, to quickly and accurately determine the status of equipment operation and product quality; the using of a pneumatic schematic design of the products qualified for high-speed sorting institutions to realize the pass rate of steel ball sorting. Experiment is proved that the system can be effectively monitor the status of high-speed stamping equipment and to be achieved the separation of the steel ball which is above 98% pass rate, the control system is stable and reliable.