MRF based clutch with integrated electrical drive

Actuators based on magnetorheological fluids represent an innovative technology to optimize brakes and clutches. Compared to conventional electromechanical systems, MRF actuators show improved and advanced characteristics featuring a smooth adjustable torque, a fast response time, a noiseless operation and a reduced design space. In the present paper, the authors propose an actuator design for a MRF based clutch combined with an integrated electric drive. The actuator design is a further development with enhanced performances considering the torque capacity. Both functionalities of this actuator can be controlled widely independent due to a suitable adjustment of the magnetic field. Therefore a model and a new control strategy are developed. The capability of this concept is proven by measurements of a new proof-of-concept prototype that provides an appropriated ratio between coupling and motor torque of 5:1. This highly integrated mechatronical actuator system allows the design of innovative applications whereby novel features are feasible.