A planar metallization process - Its application to tri-level aluminum interconnection

A planar metallization process has been proposed, where contact windows or via holes of a high aspect ratio are refilled with tungsten by selective CVD enloloying WF6. In tungsten selective CVD, an appropriate choice of substrate material and surface cleaning prior to tungsten deposition is a key factor to success. For selective deposition onto Al, Al surface is coated with MoSi2thin layer, and contact resistivities of refilling tungsten with n⁺Si and MoSi2coated Al are comparable to those of conventional Al metallization. Combining a interlevel insulator surface planarization process and a planar metallization process, a tri-level aluminum interconnection process of 1 micron feature size has been constructed, which has a scheme extensive to submicron feature size.