Controller-free ratio-variable gearbox for hybrid powertrain: Implementation and testing

To provide a high starting torque and to work under a high rpm range are the design requirements for the integrated startgenerators (ISG) used for intelligent vehicles with hybrid powertrains. However, meeting with both of these two requirements usually involves with sophisticated motor and controller design and high manufacturing cost. Hence, a transmission with variable reduction ratio is desired to be configured between the ISG and the engine. In an earlier paper, a Controller-Free Ratio-Variable gearbox design concept has been introduced, which can auto change gear ratios in a purely mechanical way and avoid from using any controller or actuators. This paper represents the work on implementation, testing and evaluation of the gearbox. The performance of the gearbox proof to be functional though the test result.