A Hardware-In-the-Loop setup for rapid control prototyping of mechatronic systems

In this paper we present a Hardware-In-the-Loop setup for the simulation of complex mechatronic systems. The setup consists of two coupled brushless motors. One of them is the motor under test, which is used to design the control algorithm and to test the control software, while the other one simulates the device to be controlled. Libraries of mechanical and hydraulic components have been implemented in an IEC61131-3 language so that a complex system can be simulated in a relatively easy way and this allows for a rapid control prototyping. Practical issues are discussed and an illustrative example is shown to confirm the effectiveness of the setup.