An application of high-power electromagnetic pulse: Forming of sheet metal using electromagnetic waves

In this study, the application of high velocity metal forming process by means of electromagnetic field is proposed. Electromagnetic Sheet Metal Forming (ESMF) is a process of forming sheet metal with very high speed (in milliseconds) without mechanical contact using the energy density of a pulsed magnetic field. In this process, deformation of the workpiece is driven by a transient electric current that is induced in a coil using a capacitor bank and discharge switch. This study presents some experiments and their results by examining the effects of different parameters in the proposed ESMF setup. The analysis and modelling of Electromagnetic sheet metal forming (ESMF) process is presented, as well. It has been seen that, it is possible to design a new system using the outcomes of this study.