ASIC package design optimization for 10 Gbps and above backplane serdes links

This paper discussed the package selection and BGA signal pin assignment consideration for high-end ASIC design with over 400 SerDes (Serializer Deserializer) pairs for >;10Gbps backplane interface. The ASIC package is using advanced high-performance organic build-up (BU) materials like GX13, GZ41 and thinner core in the stack-up to help reduce the package loss and improve the signal transmission on the highspeed SerDes links. For return loss and insertion loss studies, the main objectives are to investigate the core thickness, BU material properties, and routing configurations impact on the differential signalling. The design suggestions are then made at each area for performance and cost optimization. For crosstalk studies, various pin-out patterns for transmit to transmit or receive to receive signals, and transmit to receive signals, have been designed and studied to investigate signal coupling and PCB escape routing requirements. Both frequency and time domain simulations are performed to compare the signal isolation performance. The most optimized pin-out is then selected to achieve the overall required system performance. Lastly, various package substrate samples with different BU materials, core thicknesses and crosstalk structures are manufactured to validate package design performance using probe station technique.