A ZVZCS PWM FB DC/DC converter using a modified energy-recovery snubber

The conventional high-frequency phase-shifted zero-voltage-switching (ZVS) full-bridge DC/DC converter has a disadvantage, in that a circulating current flows through transformer and switching devices during the freewheeling interval. Due to this circulating current, RMS current stress, conduction losses of the transformer and switching devices are increased. To alleviate this problem, this paper proposes an improved zero-voltage zero-current switching (ZVZCS) phase-shifted full-bridge (FB) DC/DC converter with a modified energy-recovery snubber (ERS) attached at the secondary side of transformer. Also, the small signal model of the proposed ZVZCS FB DC/DC converter is derived by incorporating the effects introduced by a transformer leakage inductance and an ERS to achieve ZVZCS. Both analysis and experiment are performed to verify the proposed topology by implementing a 7-kW (120 VDC, 58 A) 30-kHz insulated-gate-bipolar-transistor-based experimental circuit.