Fabrication of Low-Cost Multiwavelength Laser Arrays for OLTs in WDM-PONs by Combining the SAG and BIG Techniques

We present the fabrication of a low-cost multiwavelength laser array monolithically integrated with a passive optical combiner for optical line terminals (OLTs) in wavelength-division multiplexing (WDM) passive optical networks (PONs). By combining the upper separate confinement heterostructure layer selective area growth technique and the bundle integrated guide technique, both multiwavelength emission with highly uniform spacing and low-loss passive-waveguide material can be obtained in a single metal-organic chemical vapor deposition (MOCVD) growth step, which greatly simplifies the fabrication of the device. A prototype laser array, which has four distributed feedback (DFB) laser elements and a multimode interference coupler as combiner, is successfully fabricated. The shallow ridge structure of the DFB lasers and the deep ridge structure of the passive waveguides are obtained by a single dry etching step, which further eases the device fabrication. The properties of the device are measured and discussed. The results indicate that our method is promising for fabricating cost-effective OLT light sources for WDM-PONs.