Organic "Wafer-Scale" packaged miniature 4-bit RF MEMS phase shifter

This paper presents for the first time a 4-bit microelectromechanical systems (MEMS) phase shifter fabricated on, integrated, and packaged into an organic flexible low-permittivity material. A microstrip switched-line phase shifter has been optimized at 14 GHz for small size and excellent performance. In addition, the MEMS phase shifter was packaged in an all-organic flexible low-permittivity liquid-crystal polymer (LCP) package. The improved geometry of the reduced size phase shifter is 2.8 times smaller than a traditional switched-line phase shifter and is much less lossy. For the 4-bit phase shifter, the worst case return loss is greater than 19.7 dB and the average insertion loss is less than 0.96 dB (0.24 dB/bit or 280°/dB). The average phase error is only 3.96°. It has been demonstrated that the addition of the LCP package has a negligible effect on the phase-shifter performance, but will enable the device to remain flexible and protected against various environmental conditions.