Electrostatic separation of muscovite mica from feldspathic pegmatites

This paper aims at evaluating several electrostatic separation techniques that could be effective for the recovery of mica flakes from pegmatite ores characterized by grain sizes <0.5 mm: 1) triboadhesive separation; 2) dc electric field separation; 3) ac electric field separation; 4) corona field separation using a grounded metallic roll electrode and thermal conditioning; and 5) corona field separation using a grounded metallic roll electrode covered with an insulating layer. The experiments have been carried out on samples containing about 50% mica, 25% feldspar, 15% quartz, 10% iron oxides and hydroxides, as well as iron silicates, with grain sizes ranging between 0.16-0.4 mm. The experimental data confirmed the theoretical predictions: all four separation techniques using high-intensity electric fields improved the grade of muscovite mica concentrate to levels that fulfill the requirements of several industry applications such as welding wire manufacturing. The best results [46.11% SiO₂, 33.64% Al₂O₃, and 11.1% (K₂O+Na₂O)] were obtained when performing a three-stage separation using method 5).