Surface tension driven and 3-D vortex enhanced rapid mixing microchamber

This paper proposes a novel passive micromixer design for mixing enhancement by forming a large three-dimensional (3-D) flow vortex in a counterflow microfluidic system. The counterflow fluids are self-driven by surface tension to perform mixing in an open chamber. The chamber design consists of two rectangular bars to house the chamber and to form two opening inlets from opposite directions. The best design is selected from various versions of mixing chambers. The mixing effectiveness is tremendously increased by folds of contacting surface between two fluids induced and enhanced due to the stretching of two fluid contacting interfaces by the formation of a 3-D large size vortex structure inside the mixing chamber itself with unaccountable numbers of fluid layers. Both numerical simulations and experiments are performed and compared to identify the design parameters for maximum utilization in this microfluidic system, such as the length of rectangular bar, microchannel wall height, and mixing chamber size. Compared to traditional micromixers operated by two-dimensional (2-D) vortex, this passive mixer can greatly enhance mixing efficiency and reduce mixing time by tenfold from around 10 s to less than 10 ms by 3-D effective chaotic flow structures in a more compact size. This mixing chamber is also suitable for an H-shape digital fluidic system for parallel mixing process in different mixing ratio simultaneously as a lab-on-a-chip system.