Joining NbTi superconductors by ultrasonic welding

An important consideration in the design and construction of large, high-field, superconducting magnets is the capability to fabricate reliable, high-strength, low-resistance joints. A process for joining NbTi, copper stabilized, superconducting composites by ultrasonic welding is described. This process yields a joint strength comparable to that of the superconducting composite and a resistivity significantly lower than achieved by conventional soft soldering. The superconducting properties of the composite are not affected by the joining process. Scarfing the joint to maintain a constant conductor cross section does not degrade its electrical or mechanical properties. The application of the ultrasonic joining process, including process control, scarfing, and NDT procedures, in the construction of the superconducting magnet (U. S. SCMS) for the joint U. S.-Soviet MHD program is described.